A. James Clark School of Engineering
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Item Adaptive magnetorheological fluid energy absorption systems: a review(Institute of Physics, 2024-03-01) Bai, Xianxu 'Frank'; Zhang, Xinchi; Choi, Young; Shou, Mengje; Zhu, Guanghong; Wereey, Norman M.; Wereley, NormanIn the last two decades, magnetorheological (MR) fluids have attracted extensive attention since they can rapidly and continuously control their rheological characteristics by adjusting an external magnetic field. Because of this feature, MR fluids have been applied to various engineering systems. This paper specifically investigates the application of MR fluids in shock mitigation control systems from the aspects of three key technical components: the basic structural design of MR fluid-based energy absorbers (MREAs), the analytical and dynamical model of MREAs, and the control method of adaptive MR shock mitigation control systems. The current status of MR technology in shock mitigation control is presented and analyzed. Firstly, the fundamental mechanical analysis of MREAs is carried out, followed by the introduction of typical MREA configurations. Based on mechanical analysis of MREAs, the structural optimization of MREAs used in shock mitigation control is discussed. The optimization methods are given from perspectives of the design of piston structures, the layout of electromagnetic coil, and the MR fluid gap. Secondly, the methods of damper modeling for MREAs are presented with and without consideration of the inertia effect. Then both the modeling methods and their characteristics are introduced for representative parametric dynamic models, semi-empirical dynamic models, and non-parametric dynamic models. Finally, the control objectives and requirements of the shock mitigation control systems are analyzed, and the current competitive methods for the ideal ‘soft-landing’ control objectives are reviewed. The typical control methods of MR shock mitigation control systems are discussed, and based on this the evaluation indicators of the control performance are summarized.Item Adaptive Magnetorheological Seat Suspension for Shock Mitigation(2014) Singh, Harinder Jit; Wereley, Norman M; Aerospace Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)This research focuses on theoretical and experimental analysis of an adaptive seat suspension employing magnetorheological energy absorber with the objective of minimizing injury potential to seated occupant of different weights subjected to broader crash intensities. The research was segmented into three tasks: (1) development of magnetorheological energy absorber, (2) biodynamic modeling of a seated occupant, and (3) control schemes for shock mitigation. A linear stroking semi-active magnetorheological energy absorber (MREA) was designed, fabricated and tested for intense impact conditions with piston velocities up to 8 m/s. MREA design was optimized on the basis of Bingham-plastic model (BPM model) in order to maximize the energy absorption capabilities at high impact velocities. Computational fluid dynamics and magnetic FE analysis were conducted to validate MREA performance. Subsequently, low-speed cyclic testing (0-2 Hz subjected to 0-5.5 A) and high-speed drop testing (0-4.5 m/s at 0 A) were conducted for quantitative comparison with the numerical simulations. Later, a nonlinear four degrees-of-freedom biodynamic model representing a seated 50th percentile male occupant was developed on the basis of experiments conducted on Hybrid II 50th percentile male anthropomorphic test device. The response of proposed biodynamic model was compared quantitatively against two different biodynamic models from the literature that are heavily implemented for obtaining biodynamic response under impact conditions. The proposed biodynamic model accurately predicts peak magnitude, overall shape and the duration of the biodynamic transient response, with minimal phase shift. The biodynamic model was further validated against 16 impact tests conducted on horizontal accelerator facility at NAVAIR for two different shock intensities. Compliance effects of human body were also investigated on the performance of adaptive seat suspension by comparing the proposed biodynamic model response with that of a rigid body response. Finally, three different control schemes were analyzed for maximizing shock attenuation using semi-active magnetorheological energy absorber. High-speed drop experiments were conducted by dropping two rigid payloads of 240 and 340 lb mass from heights of 35 and 60 inch to simulate different impact intensities. First control scheme called constant stroking load control offered inflexible stroking load irrespective of varying impact severity or occupant weight. The other two control schemes: terminal trajectory control and optimal control adapted stroking load as per the shock intensity. The control schemes were compared on the basis of their adaptability and ease of implementation. These tools can serve as the basis for future research and development of state-of-the-art crashworthy seat suspension designs that further enhance occupant protection compared to limited performance of existing passive crashworthy concepts.Item Adaptive Magnetorheological Sliding Seat System for Ground Vehicles(2011) Mao, Min; Wereley, Norman M.; Aerospace Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)Magnetorheological (MR) fluids (MRFs) are smart fluids that have reversible field dependent rheological properties that can change rapidly (typically 5 - 10 ms time constant). Such an MRF can be changed from a free flowing fluid into a semi-solid when exposed to a magnetic field. The rapid, reversible, and continuous field dependent variation in rheological properties can be exploited in an MRF-based damper or energy absorber to provide adaptive vibration and shock mitigation capabilities to varying payloads, vibration spectra, and shock pulses, as well as other environmental factors. Electronically controlled electromagnetic coils are typically used to activate the MR effect and tune the damping force so that feedback control implementation is practical and realizable. MR devices have been demonstrated as successful solutions in semi-active systems combining advantages of both passive and active systems for applications where piston velocities are relatively low (typically < 1 m/s), such as seismic mitigation, or vibration isolation. Recently strong interests have focused on employing magnetorheological energy absorbers (MREAs) for high speed impact loads, such as in helicopter cockpit seats for occupant protection in a vertical crash landing. This work presents another novel application of MREAs in this new trend - an adaptive magnetorheological sliding seat (AMSS) system utilizing controllable MREAs to mitigate impact load imparted to the occupant for a ground vehicle in the event of a low speed frontal impact (up to 15 mph). To accomplish this, a non-linear analytical MREA model based on the Bingham-plastic model and including minor loss effects (denoted as the BPM model) is developed. A design strategy is proposed for MREAs under impact conditions. Using the BPM model, an MREA is designed, fabricated and drop tested up to piston velocities of 5 m/s. The measured data is used to validate the BPM model and the design strategy. The MREA design is then modified for use in the AMSS system and a prototype is built. The prototype MREA is drop tested and its performance, as well as the dynamic behavior in the time domain, is described by the BPM model. Next, theoretical analysis of the AMSS system with two proposed control algorithms is carried out using two modeling approaches: (1) a single-degree-of-freedom (SDOF) rigid occupant (RO) model treating the seat and the occupant as a single rigid mass, and (2) a multi-degree-of-freedom (MDOF) compliant occupant (CO) model interpreting the occupant as three lumped parts - head, torso and pelvis. A general MREA is assumed and characterized by the Bingham-plastic model in the system model. The two control algorithms, named the constant Bingham number or Bic control and the constant stroking force or Fc control, are constructed in such a way that the control objective - to bring the payload to rest while fully utilizing the available stroke - is achieved. Numerical simulations for both rigid and compliant occupant models with assumed system parameter values and a 20 g rectangular crash pulse for initial impact speeds of up to 7 m/s (15.7 mph) show that overall decelerations of the payload are significantly reduced using the AMSS compared to the case of a traditional fixed seat. To experimentally verify the theoretical analysis, a prototype AMSS system is built. The prototype seat system is sled tested in the passive mode (i.e. without control) for initial impact speeds of up to 5.6 m/s and for the 5th percentile female and the 95th percentile male. Using the test data, the CO model is shown to be able to adequately describe the dynamic behavior of the prototype seat system. Utilizing the CO model, the control algorithms for the prototype seat system are developed and a prototype controller is formulated using the DSPACE and SIMULINK real time control environments. The prototype seat system with controller integrated is sled tested for initial impact speeds of up to 5.6 m/s for the 5th female and 95th male (only the 95th male is tested for the Bic control). The results show that the controllers of both control algorithms successfully bring the seat to rest while fully utilizing the available stroke and the decelerations measured at the seat are substantially mitigated. The CO model is shown to be effective and a useful tool to predict the control inputs of the control algorithms. Thus, the feasibility and effectiveness of the proposed adaptive sliding seat system is theoretically and experimentally verified.