Process-Induced Chemical Reactions on Interfaces of Thin Film Ionic Materials
| dc.contributor.advisor | Steward, David | |
| dc.contributor.advisor | Rubloff, Gary | |
| dc.contributor.author | Ferrari, Victoria | |
| dc.date.accessioned | 2026-03-06T16:54:32Z | |
| dc.date.issued | 2026-03 | |
| dc.description | Thin-film samples were fabricated in an AJA Orion 8 magnetron sputtering system equipped with an in-situ mask exchanger, enabling sequential deposition of multiple material configurations without air exposure. A thermally oxidized silicon wafer (500 nm SiO₂) served as the substrate, with a 10 nm Ti / 100 nm Pt bilayer deposited by electron-beam evaporation as the current collector. A 50 nm V₂O₅ film was deposited by reactive RF sputtering from a 2-inch V₂O₅ target (7.5 W/cm², 2 mTorr, 92% Ar / 8% O₂). LiPON overlayers were deposited by reactive RF sputtering from a 2-inch Li₃PO₄ target (3.2 W/cm², 2 mTorr, N₂ atmosphere) to target thicknesses of 10 nm (30 min) and 20 nm (60 min). Li₂O overlayers were deposited by RF sputtering from a 2-inch Li₂O target (3.9 W/cm², 2 mTorr, Ar atmosphere) to target thicknesses of 10 nm (15 min) and 20 nm (30 min). Wedge-shaped shadow masks were used to define distinct deposition regions on the same wafer. Copper top contact pads (2 mm diameter) were deposited through an array mask via DC sputtering. Half of each wafer was post-annealed at 300 °C for 3 hours in a low-N₂ atmosphere (5 mTorr). Optical thickness and constants were determined by spectroscopic ellipsometry (J.A. Woollam M-2000D) at three incident angles (55°, 60°, 65°) over the 192–1688 nm wavelength range, using Tauc-Lorentz oscillator models for V₂O₅ and Cauchy models for the overlayers, all constrained by Kramers-Kronig consistency. Structural characterization was performed by Raman spectroscopy (H-J-Y Raman Microscope, 633 nm laser, 2.1 mW, 860 nm spot size; triplicate acquisitions of 60 s each). Surface and depth composition were measured by X-ray photoelectron spectroscopy (Kratos Axis Ultra DLD, Al Kα source); surface spectra used a 160 eV pass energy for surveys and 20 eV for high-resolution spectra, with charge correction referenced to adventitious carbon at 284.5 eV. XPS depth profiling was performed using a 5 kV Ar⁺ ion beam with a Wien mass filter, with Shirley background subtraction and Gaussian-Lorentzian peak fitting in CasaXPS. Electrochemical measurements were collected with a BioLogic VSP-300 potentiostat in an Ar-filled glovebox using a two-electrode micromanipulator setup. Potentio-electrochemical impedance spectroscopy (PEIS) was conducted at open-circuit voltage with a 10 mV sinusoidal perturbation over 300 kHz to 250 mHz. Electronic conductivity was assessed by DC-relaxation chronoamperometry (CA), applying a constant voltage for 15 minutes per step across four voltage intervals (0–200 mV in 50 mV steps). The raw data archive is organized by measurement technique: DC-relaxation (CA files), EIS (PEIS files), ellipsometry (optical parameter files), Raman spectroscopy (intensity vs. wavenumber text files), surface XPS, and XPS depth profiles (VAMAS-format .vms files). File naming conventions encode the sample identity, deposition conditions, and measurement date. | |
| dc.description.abstract | This dataset supports a study of process-induced interfacial reactions — specifically, spontaneous lithium transfer (autolithiation) — occurring during magnetron sputter deposition of thin dielectric lithium-containing films (lithium phosphorus oxynitride, LiPON, and lithium oxide, Li₂O) onto vanadium pentoxide (V₂O₅) underlayers. Ten sample configurations were fabricated on a single silicon wafer substrate using an in-situ mask exchanger-equipped sputtering system, with overlayer thicknesses of 10 and 20 nm and either room-temperature or 300 °C post-annealing conditions. The dataset includes raw electrochemical, spectroscopic, and optical measurements used to characterize the compositional, structural, optical, and electrical properties of the V₂O₅ underlayers and LiPON/Li₂O overlayers as a function of deposition conditions. These measurements demonstrate that autolithiation proceeds concurrently with overlayer film growth and is governed by thermodynamic decomposition at the film interface. LiPON forms stable, electron-blocking overlayers as thin as 15 nm while lithiating the V₂O₅ at rates of approximately 1 μA/cm², whereas Li₂O deposition results in near-complete lithium transfer into the V₂O₅, achieving compositions approaching Li₃V₂O₅ with less than 2 nm of residual overlayer. The findings have direct implications for the rational design of thin-film fabrication sequences for energy storage, electrochemical random-access memory (ECRAM), and neuromorphic devices. | |
| dc.description.sponsorship | This work was supported by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences, under Grant DE-SC0021070. Sandia National Laboratories is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International, Inc., for the U.S. DOE's National Nuclear Security Administration under contract DE-NA-0003525. The views expressed in the article do not necessarily represent the views of the U.S. DOE or the United States Government. | |
| dc.identifier | https://doi.org/10.13016/x52r-t7pq | |
| dc.identifier.uri | http://hdl.handle.net/1903/35239 | |
| dc.language.iso | en_US | |
| dc.relation.isAvailableAt | A. James Clark School of Engineering | en_us |
| dc.relation.isAvailableAt | Materials Science & Engineering | en_us |
| dc.relation.isAvailableAt | Digital Repository at the University of Maryland | en_us |
| dc.relation.isAvailableAt | University of Maryland (College Park, MD) | en_us |
| dc.rights | Attribution 3.0 United States | en |
| dc.rights.uri | http://creativecommons.org/licenses/by/3.0/us/ | |
| dc.subject | solid electrolyte | |
| dc.subject | cathode | |
| dc.subject | interface | |
| dc.subject | decomposition | |
| dc.subject | physical vapor deposition | |
| dc.subject | autolithiation | |
| dc.subject | ion insertion | |
| dc.subject | surface analysis | |
| dc.subject | electronic properties | |
| dc.subject | vanadium pentoxide | |
| dc.subject | lithium phosphorus oxynitride | |
| dc.subject | lithium oxide | |
| dc.subject | magnetron sputtering | |
| dc.subject | thin film battery | |
| dc.subject | electrochemical impedance spectroscopy | |
| dc.subject | X-ray photoelectron spectroscopy | |
| dc.subject | Raman spectroscopy | |
| dc.subject | ellipsometry | |
| dc.subject | ionic devices | |
| dc.subject | neuromorphic devices | |
| dc.title | Process-Induced Chemical Reactions on Interfaces of Thin Film Ionic Materials | |
| dc.type | Dataset |
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