A. James Clark School of Engineering

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Now showing 1 - 9 of 9
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    Characterization of Magnetorheological Impact Foams in Compression
    (MDPI, 2024-06-14) Choi, Young; Wereley, Norman M.; Wereley, Norman M.
    This study focuses on the development and compressive characteristics of magnetorheo- logical elastomeric foam (MREF) as an adaptive cushioning material designed to protect payloads from a broader spectrum of impact loads. The MREF exhibits softness and flexibility under light compressive loads and low strains, yet it becomes rigid in response to higher impact loads and ele- vated strains. The synthesis of MREF involved suspending micron-sized carbonyl Fe particles in an uncured silicone elastomeric foam. A catalyzed addition crosslinking reaction, facilitated by platinum compounds, was employed to create the rapidly setting silicone foam at room temperature, simplify- ing the synthesis process. Isotropic MREF samples with varying Fe particle volume fractions (0%, 2.5%, 5%, 7.5%, and 10%) were prepared to assess the effect of particle concentrations. Quasi-static and dynamic compressive stress tests on the MREF samples placed between two multipole flexible strip magnets were conducted using an Instron servo-hydraulic test machine. The tests provided measurements of magnetic field-sensitive compressive properties, including compression stress, energy absorption capability, complex modulus, and equivalent viscous damping. Furthermore, the experimental investigation also explored the influence of magnet placement directions (0◦ and 90◦) on the compressive properties of the MREFs.
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    Control of a Heavy-Lift Robotic Manipulator with Pneumatic Artificial Muscles
    (MDPI, 2014-04-24) Robinson, Ryan M.; Kothera, Curt S.; Wereley, Norman M.
    Lightweight, compliant actuators are particularly desirable in robotic systems intended for interaction with humans. Pneumatic artificial muscles (PAMs) exhibit these characteristics and are capable of higher specific work than comparably-sized hydraulic actuators and electric motors. The objective of this work is to develop a control algorithm that can smoothly and accurately track the desired motions of a manipulator actuated by pneumatic artificial muscles. The manipulator is intended for lifting humans in nursing assistance or casualty extraction scenarios; hence, the control strategy must be capable of responding to large variations in payload over a large range of motion. The present work first investigates the feasibility of two output feedback controllers (proportional-integral-derivative and fuzzy logic), but due to the limitations of pure output feedback control, a model-based feedforward controller is developed and combined with output feedback to achieve improved closed-loop performance. The model upon which the controller is based incorporates the internal airflow dynamics, the physical parameters of the pneumatic muscles and the manipulator dynamics. Simulations were performed in order to validate the control algorithms, guide controller design and predict optimal gains. Using real-time interface software and hardware, the controllers were implemented and experimentally tested on the manipulator, demonstrating the improved capability.
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    Characterization and Analysis of Extensile Fluidic Artificial Muscles
    (MDPI, 2021-01-30) Garbulinski, Jacek; Balasankula, Sai C.; Wereley, Norman M.
    Extensile fluidic artificial muscles (EFAMs) are soft actuators known for their large ranges of extension, low weight, and blocked forces comparable to those of pneumatic cylinders. EFAMs have yet to be studied in a way that thoroughly focuses on their manufacturing, experimental characterization, and modeling. A fabrication method was developed for production of two EFAMs. The quasi-static axial force response of EFAMs to varying displacement was measured by testing two specimens under isobaric conditions over a pressure range of 103.4–517.1 kPa (15–75 psi) with 103.4 kPa (15 psi) increments. The muscles were characterized by a blocked force of 280 N and a maximum stroke of 98% at 517.1 kPa (75 psi). A force-balance model was used to analyze EFAM response. Prior work employing the force-balance approach used hyper-elastic constitutive models based on polynomial expressions. In this study, these models are validated for EFAMs, and new constitutive models are proposed that better represent the measured stress values of rubber as a function of strain. These constitutive models are compared in terms of accuracy when estimating pressure-dependent stress–strain relationships of the bladder material. The analysis demonstrates that the new hyper-elastic stress models have an error 5% smaller than models previously employed for EFAMs for the same number of coefficients. Finally, the analysis suggests that the new stress functions have smaller errors than the polynomial stress model with the same number of coefficients, guarantee material stability, and are more conservative about the stress values for strains outside of the testing range.
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    Photogrammetric Measurement and Analysis of the Shape Profile of Pneumatic Artificial Muscles
    (MDPI, 2021-04-06) Chambers, Jonathan M.; Wereley, Norman M.
    Inaccuracies in modeling of the geometric shape of PAMs has long been cited as a probable source of error in modeling and design efforts. The geometric shape and volume of PAMs is commonly approximated using a cylindrical shape profile, even though its shape is non-cylindrical. Correction factors—based on qualitative observations of the PAM’s general shape—are often implemented to compensate for error in this cylindrical shape approximation. However, there is little evidence or consensus on the accuracy and form of these correction factors. Approximations of the shape profile are also used to calculate the internal volume of PAMs, as experimental measurements of the internal volume require intrusive testing methods and specialized equipment. This research presents a photogrammetric method for measuring the shape profile and internal volume of PAMs. A test setup, method of image data acquisition, and a preliminary analysis of the image data, is presented in this research. A 22.2 mm (7/8 in) diameter PAM is used to demonstrate the photogrammetric procedure and test its accuracy. Analysis of the tested PAM characterizes trends of the shape profile with respect to pressure and contraction. The common method of estimating the diameter—through the use of the cylindrical approximation and initial geometry of the PAM—is tested by comparison to the measured shape profile data. Finally, a simple method of calculating the internal volume using the measured shape profile data is developed. The presented method of acquiring photogrammetric measurements of PAM shape produces an accurate characterization of its shape profile, thereby mitigating uncertainty in PAM shape in analysis and other efforts.
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    Vibration Isolation Performance of an Adaptive Magnetorheological Elastomer-Based Dynamic Vibration Absorber
    (MDPI, 2022-06-12) Choi, Young; Wereley, Norman M.
    This study evaluates the vibration isolation performance of an adaptive magnetorheological elastomer (MRE)-based dynamic vibration absorber (MRE-DVA) for mitigating the high frequency vibrations (100–250 Hz) of target devices. A simple and effective MRE-DVA design was presented and its vibration isolation performance was experimentally measured. A cylindrical shaped MRE pad was configured to be operated in shear mode and also worked as a semi-actively tunable spring for achieving adaptive DVA. A complex stiffness analysis for the damper force cycle was conducted and it was experimentally observed that the controllable dynamic stiffness range of the MRE-DVA was greater than two over the tested frequency range. The transmissibility of a target system was measured and used as a performance index to evaluate its vibration isolation performance. It was also experimentally demonstrated that a better vibration isolation performance of the target device exposed to the high frequency vibrations could be achieved by using the adaptive MRE-DVA.
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    Analysis of Pneumatic Artificial Muscles and the Inelastic Braid Assumption
    (MDPI, 2022-08-04) Chambers, Jonathan M.; Wereley, Norman M.
    Pneumatic artificial muscles (PAMs) are becoming an increasingly popular form of soft actuator due to their unique actuation characteristics. The creation of accurate PAM actuation models is important for their successful implementation. However, PAM studies often employ actuation models that use simplifying assumptions which make the models easier to formulate and use, but at the cost of reduced accuracy. One of the most commonly used assumptions, the inelastic braid assumption, suggests that the braid does not stretch, and therefore would not affect its geometry or actuation force. Although this assumption has often been cited as a likely source of model error, its use has persevered for decades due to researchers’ inability to directly measure the effects of braid elasticity. The recent development of a photogrammetric method to accurately measure PAM geometry now enables this analysis. This study seeks to assess the current default adoption of the inelastic braid assumption in PAM models by attempting to quantify the braid elasticity effects. This research finds that current models that use the inelastic braid assumption can underestimate PAM diameter by as much as 30%, and overestimate actuation force by as much as 70%. These results show that braid elasticity can have a substantial effect on the geometry and actuation force of PAMs, and demonstrates that the inelastic braid assumption may not be a suitable universal assumption for PAM modeling and analyses, especially when low-stiffness braid materials are used.
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    Bending Properties of an Extensile Fluidic Artificial Muscle
    (Frontiers, 2022-04-13) Garbulinski, Jacek; Wereley, Norman M.
    Low stiffness, large stroke, and axial force capabilities make Extensile Fluidic Artificial Muscles (EFAMs) a feasible soft actuator for continuum soft robots. EFAMs can be used to construct soft actuated structures that feature large deformation and enable soft robots to access large effective workspaces. Although FAM axial properties have been well studied, their bending behavior is not well characterized in the literature. Static and dynamic bending properties of a cantilevered EFAM specimen were investigated over a pressure range of 5–100 psi. The static properties were then estimated using an Euler-Bernoulli beam model and discrete elastic rod models. The experiments provided data for the determination of bending stiffness, damping ratio, and natural frequency of the tested specimen. The bending stiffness and the damping ratio were found to change fourfold over the pressure range. Experimentally validated bending properties of the EFAM presented insights into structural and control considerations of soft robots. Future work will utilize the data and models obtained in this study to predict the behavior of an EFAM-actuated continuum robot carrying payloads.
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    Impact of Nanowires on the Properties of Magnetorheological Fluids and Elastomer Composites
    (INTECH, 2010-02) Bell, Richard C.; Zimmerman, Darin T.; Wereley, Norman M.