Institute for Systems Research Technical Reports

In this paper, we survey of current state of the art in automated manufacturability analysis. We describe the two dominant approaches to automated manufacturability analysis and overview representative systems based on their application domain. Finally, we attempt to expose some of the existing research challenges and future directions.

In this paper, we provide a survey of current state of the art in automated manufacturability analysis. We present the historical context in which this area has emerged and outline characteristics to compare and classify various systems. We describe the two dominant approaches to automated manufacturability analysis and overview representative systems based on their application domain. We describe support tools that enhance the effectiveness of manufacturability analysis systems. Finally, we attempt to expose some of the existing research challenges and future directions.

As an example, in this paper we describe the techniques for manufacturing-operation planning used in IMACS (Interactive Manufacturability Analysis and Critiquing System). We compare and contrast them with the techniques used in classical AI planning systems, and point out that some of the techniques used in IMACS may also be useful in other kinds of planning problems.

This paper presents our initial efforts to develop techniques to apply distributed algorithms to the problem of recognizing machining features from solid models. Existing work on recognition of features has focused exclusively on serial computer architectures. Our objective is to show that distributed algorithms can be employed on realistic parts with large numbers of features and many geometric and topological entities to obtain significant improvements in computation time using existing hardware and software tools. Migrating solid modeling applications toward a distributed computing frame-work enables interconnection of many of the autonomous and geographically diverse software tools used in the modern manufacturing enterprise.

This has been implemented on a network of SUN workstations using the ACIS solid modeler and the NIH C++ class library; inter-processor communication is handled with TCP/IP- based network communication tools.

Even after one has decided upon al abstract set of features to use for representing manufacturing operations, the set of feature instances used to represent a complex part is by no means unique. For a complex part, many (sometimes infinitely many) different manufacturing operations can potentially be used to manufacture various portions of the part - - and thus many different feature instances can be used to represent these portions of the part. Some of these feature instances will appear in useful manufacturing plans, and others will not. If the latter feature instances can be discarded at the outset, this will reduce the number of alternative manufacturing plans to be examined in order to find a useful one. Thus, what is required is a systematic means of specifying which feature instances are of interest.

This paper addresses the issue of alternatives by introducing the notion of primary feature instances, which we contend are sufficient to generate all manufacturing plans of interest. To substantiate our argument, we describe how various instances in the primary feature set can be used to produce the desired plans. Furthermore, we discuss how this formulation overcomes computational difficulties faced by previous work, and present some complexity results for this approach in the domain of machined parts.

In this paper, we propose an architecture for integrating CAD with DFM. This involves the use of multiple critiquing systems, each one dedicated to one type of manufacturing domain. In the proposed framework, as the designer creates a design, a number of critiquing systems analyze its manufacturability with respect to different manufacturing domains (machining, fixturing, assembly, inspection, and, so forth), and offer advice about potential ways of improving the design.

We anticipate that this approach can be used to build an environment that will allow designers to create high-quality products that can be manufactured more economically. This will reduce the need for redesign, thus reducing product cost and lead time.

In particular, we present a methodology for taking a CAD model, extracting alternative interpretations of the model as collections of MRSEVs (Material Removal Shape Element Volumes, a STEP-based library of machining features), and evaluating these interpretations to determine which one is optimal. The evaluation criteria may be defined by the user, in order to select the best interpretation for the particular application at hand.