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    Characterization of Magnetorheological Impact Foams in Compression
    (MDPI, 2024-06-14) Choi, Young; Wereley, Norman M.; Wereley, Norman M.
    This study focuses on the development and compressive characteristics of magnetorheo- logical elastomeric foam (MREF) as an adaptive cushioning material designed to protect payloads from a broader spectrum of impact loads. The MREF exhibits softness and flexibility under light compressive loads and low strains, yet it becomes rigid in response to higher impact loads and ele- vated strains. The synthesis of MREF involved suspending micron-sized carbonyl Fe particles in an uncured silicone elastomeric foam. A catalyzed addition crosslinking reaction, facilitated by platinum compounds, was employed to create the rapidly setting silicone foam at room temperature, simplify- ing the synthesis process. Isotropic MREF samples with varying Fe particle volume fractions (0%, 2.5%, 5%, 7.5%, and 10%) were prepared to assess the effect of particle concentrations. Quasi-static and dynamic compressive stress tests on the MREF samples placed between two multipole flexible strip magnets were conducted using an Instron servo-hydraulic test machine. The tests provided measurements of magnetic field-sensitive compressive properties, including compression stress, energy absorption capability, complex modulus, and equivalent viscous damping. Furthermore, the experimental investigation also explored the influence of magnet placement directions (0◦ and 90◦) on the compressive properties of the MREFs.
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    Adaptive magnetorheological fluid energy absorption systems: a review
    (Institute of Physics, 2024-03-01) Bai, Xianxu 'Frank'; Zhang, Xinchi; Choi, Young; Shou, Mengje; Zhu, Guanghong; Wereey, Norman M.; Wereley, Norman
    In the last two decades, magnetorheological (MR) fluids have attracted extensive attention since they can rapidly and continuously control their rheological characteristics by adjusting an external magnetic field. Because of this feature, MR fluids have been applied to various engineering systems. This paper specifically investigates the application of MR fluids in shock mitigation control systems from the aspects of three key technical components: the basic structural design of MR fluid-based energy absorbers (MREAs), the analytical and dynamical model of MREAs, and the control method of adaptive MR shock mitigation control systems. The current status of MR technology in shock mitigation control is presented and analyzed. Firstly, the fundamental mechanical analysis of MREAs is carried out, followed by the introduction of typical MREA configurations. Based on mechanical analysis of MREAs, the structural optimization of MREAs used in shock mitigation control is discussed. The optimization methods are given from perspectives of the design of piston structures, the layout of electromagnetic coil, and the MR fluid gap. Secondly, the methods of damper modeling for MREAs are presented with and without consideration of the inertia effect. Then both the modeling methods and their characteristics are introduced for representative parametric dynamic models, semi-empirical dynamic models, and non-parametric dynamic models. Finally, the control objectives and requirements of the shock mitigation control systems are analyzed, and the current competitive methods for the ideal ‘soft-landing’ control objectives are reviewed. The typical control methods of MR shock mitigation control systems are discussed, and based on this the evaluation indicators of the control performance are summarized.