ELECTROLYTE AND INTERPHASE DESIGN FOR HIGH-ENERGY AND LONG-LIFE LITHIUM/SULFURIZED POLYACRYLONITRILE (Li/SPAN) BATTERIES

Abstract

Lithium/sulfurized polyacrylonitrile (Li/SPAN) recently emerged as a promising battery chemistry with theoretical energy density beyond traditional lithium-ion batteries, attributed to the high specific capacities of Li and SPAN. Compared to traditional sulfur-based cathodes, SPAN demonstrated superior sulfur activity/utilization and no polysulfide dissolution issue. Compared to batteries based on layered oxide cathodes, Li/SPAN shows two significant advantages: (1) high theoretical energy density (> 1000 Wh kg-1, compared to around 750 Wh kg-1 of Li/LiNi0.8Mn0.1Co0.1O2) and (2) transition-metal-free nature, which eliminates the shortcomings associated with transition metals, such as high cost, low abundance, uneven distribution on the earth and potential toxicity. The success of Li/SPAN chemistry with those two critical advantages would not only relief the range and cost anxiety persistently associated with electric vehicle (EV) applications, but also have great implications for the general energy storage market. However, current Li/SPAN batteries still fall far behind their true potential in terms of both energy density and cycle life. This dissertation aims to provide new insights into bridging the theory-practice gap of Li/SPAN batteries by appropriate interphase and comprehensive electrolyte designs.

First, the effect of Li/SPAN cell design on energy density and cycle life was discussed using relevant in-house developed models. The concept of “sensitivity factor” was established and used to quantitatively analyze the influence of input parameters. It was found that the electrolyte, rather than SPAN and Li electrodes, represents the bottleneck in Li/SPAN development, which explains our motivation to focus on electrolyte study. Another remarkable finding is that although not well-perceived, electrolyte density has a great impact on Li/SPAN cell-level energy density.

Second, design principles to achieve good electrode-electrolyte compatibility were explored. Novel approaches to promote the formation of more protective, inorganic-rich interphases (SEI or CEI) were proposed and validated with proper experiments, including electrochemical tests, material characterizations (such as SEM, XPS, NMR, IR, Raman), and their correlations.

Finally, based on the principles discussed in previous chapters, we developed a new electrolyte that simultaneously offers good electrochemical performance (Li CE > 99.4%, Li-SPAN full-cells > 200 cycles), decent ionic conductivity (1.3 mS cm-1), low density (1.04 g mL-1), good processability (higher vapor pressure than conventional carbonates, b.p. > 140 °C), and good safety. Outlook and perspective will also be presented. Beyond Li/SPAN, we believe that our findings regarding cell design as well as electrolyte solvation structure, interphases chemistry, and their implications on electrochemical performance are also meaningful for the development of other high-energy battery chemistries.