Mechanical Engineering
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Item Generic Dynamic Model for a Range of Thermal System Components(2010) Xuan, Shenglan; Radermacher, Reinhard; Mechanical Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)The simulation of a thermal system consists of a simulation of its components and their interactions. The advantages of thermal system simulations have been widely recognized. They can be used to explore the performance of a newly designed system, to identify whether the design meets the design criteria, to develop and test controls, and to optimize the system by minimizing the cost or power consumption, and maximizing the energy efficiency and/or capacity. Thermal system simulations can also be applied to existing systems to explore prospective modifications and improvements. Much research has been conducted on aspects of thermal system and component simulation, especially for steady-state simulation. Recently, transient simulations for systems and components have gained attention, since dynamic modeling assists the understanding of the operation of thermal systems and their controls. This research presents the development of a generic component model that allows users to easily create and customize any thermal component with a choice of working fluids and levels of complexity for either transient or steady-state simulation. The underlying challenge here is to design the code such that a single set of governing equations can be used to accurately describe the behavior of any component of interest. The inherent benefits to this approach are that maintenance of the code is greatly facilitated as compared to competing approaches, and that the software is internally consistent. This generic model features a user-friendly description of component geometry and operating conditions, interactive data input and output, and a robust component solver. The open literature pertaining to thermal component models, especially the components of vapor compression systems, is reviewed and commented on in this research. A theoretical evaluation of the problem formulation and solution methodology is conducted and discussed. A generic structure is proposed and developed to simulate thermal components by enabling and disabling a portion of the set of governing equations. In addition, a system solver is developed to solve a system composed of these components. The component/system model is validated with experimental data, and future work is outlined.Item DEVELOPMENT OF A DYNAMIC TEST FACILITY FOR ENVIRONMENTAL CONTROL SYSTEMS(2006-04-06) Gado, Amr El-Sayed Alaa El-Din; Radermacher, Reinhard; Mechanical Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)Passenger cars and light trucks consume 80% of the total oil imported by U.S.A. Mobile air conditioners (MACs) increase vehicle fuel consumption and exhaust gas emissions. They operate most of the time in a transient state. It is currently impossible to test the performance of an air conditioner during transient operation without it being associated with its intended conditioned space, the car cabin. In this research work a new smart test facility is designed, built, and verified. This facility makes it possible to test the MAC independent of the vehicle, but yet under realistic dynamic conditions. The facility depends on simulation software that measures the conditions of the air supplied by the MAC and subsequently adjusts the conditions of the air returning to the MAC depending on the results of a thermal numerical model of the car cabin that takes into consideration sensible and latent loads, as well as passengers' control settings. It was successful in controlling the temperature and relative humidity within ±0.9°C and ±5% of their respective intended values. The test facility is used to investigate the dynamic performance of a typical R134a MAC system. The tests include pull-down, drive cycle, and cyclic on/off tests. The analysis focuses on the latent capacity and moisture removal due to the difficulty in measuring these variables during field tests. The results show that the most energy efficient method to pull-down the air temperature inside a hot-soaked cabin is to start with fresh air as long as the temperature in the cabin exceeds that of the ambient and then switch to recirculated air. The effect of re-evaporation is illustrated by showing the off-cycle latent capacity. Cyclic tests show that the net moisture removal rate has a minimum at around a 2 minute duty cycles. This implies a means of controlling the coil latent heat factor by varying duty cycle. The automotive air conditioning system is numerically modeled and used in cooperation with the cabin model to conduct numerical tests. The numerical simulation results are compared to the experimental results and the error is less than 1.5 K of cabin air temperature.