Mechanical Engineering
Permanent URI for this communityhttp://hdl.handle.net/1903/2263
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Item Direct Laser Writing-Enabled Microstructures with Tailored Reflectivity for Optical Coherence Tomography Phantoms(2023) Fitzgerald, Declan Morgan; Sochol, Ryan D; Mechanical Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)As the continuous push to improve medical imaging techniques produces increasingly complex systems, so too must the phantoms critical to the accurate evaluation of these systems evolve. The inclusion of precise geometries is a well documented gap in optical coherence tomography (OCT) phantoms, a gap felt more severely as the technology improves. This thesis seeks to investigate the feasibility of utilizing new manufacturing techniques in the production of OCT phantoms with complex geometries while developing a phantom to determine the sensitivity of OCT systems. The new manufacturing methods include the replication of microstructures printed via direct laser writing into PMMA photoresist, the tailored smoothing of surface roughness inherent to direct laser writing, and the selective retention of surface roughness in certain regions. Each of these methods were implemented in the manufacture of an OCT sensitivity phantom and were found to be effective in each of their respective goals.The efficacy of the sensitivity phantom in evaluating the minimum reflectance still detectable by an OCT system shows promise. Effective reflectivity ranging from 0 to ~1 was accomplished within a single angled element and should provide a basis for determining the minimum reflectivity that results in a signal-to-noise ratio of 1. Further improvements must be made to the phantom footprint and manufacturing before the phantom’s reliability is certain.Item Additive Manufacturing of Microfluidic Technologies via In Situ Direct Laser Writing(2021) Alsharhan, Abdullah; Sochol, Ryan; Mechanical Engineering; Digital Repository at the University of Maryland; University of Maryland (College Park, Md.)Innovations in microfluidic technologies hold great promise for a wide range of chemical, biomedical, and soft robotic applications. Unfortunately, key drawbacks associated with soft lithography-based microfabrication processes hinder such progress. To address these challenges, we advance a novel submicron-scale additive manufacturing (AM) strategy, termed “in situ direct laser writing (isDLW)”. IsDLW is an approach that benefits from the architectural versatility and length scales inherent to two-photon polymerization (2PP), while simultaneously supporting the micro-to-macro interfaces required for its effective utilization in microfluidic applications. In this dissertation, we explore isDLW strategies that enable passive and active 3D microfluidic technologies capable of enhancing “on-chip” autonomy and sophistication. Initially, we use poly(dimethylsiloxane) (PDMS)-based isDLW to fabricate microfluidic diodes that enable unidirectional rectification of fluid flow. We introduce a novel cyclic olefin polymer (COP)-based isDLW strategy to address several limitations related to structural adhesion and compatibility of PDMS microchannels. We use this COP-based approach to print microfluidic transistors comprising flexible and free-floating components that enable both “normally open” (NO) and “normally closed” (NC) functionalities—i.e., source-to-drain fluid flow (QSD) through the transistor is either permitted (NC) or obstructed (NO) when a gate input (PG) is applied. As an exemplar, we employ COP-based isDLW to print an integrated microfluidic circuit (IMC) comprised of soft microgrippers downstream of NC microfluidic transistors with distinct PG thresholds. All of these microfluidic circuit elements are printed within microchannels ≤ 40 μm in height, representing the smallest such components (to our knowledge). Theoretical and experimental results illustrate on the operational efficacy of these components as well as characterize their performance at different input conditions, while IMC experimental results demonstrate sequential actuation of the microrobotic components to realize target gripper operations with a single PG input. Furthermore, to investigate the utility of this strategy for static microfluidic technologies, we fabricate: (i) interwoven bioinspired microvessels (inner diameters < 10 μm) capable of effective isolation of distinct microfluidic flow streams, and (ii) deterministic lateral displacement (DLD) microstructures that enable continuous sorting of submicron particles (860 nm). In combination, these results suggest that the developed AM strategies offer a promising pathway for advancing state-of-the-art microfluidic technologies for various biological and soft robotic applications.